Assembly & Kitting Services
Outsourced kitting and assembly services from your flexible logistics partner
If you need parts and products to arrive in a ready-to-use format, Walkerpack can act as your specialist kitting and assembly partner.
We take the bulk deliveries, variable pack sizes, stock control and repetitive work off your hands. You get complete, accurate kits and assemblies delivered in the exact format your production line or customer needs.
We support automotive, aerospace, industrial and retail operations that cannot afford delays, shortages or errors. Our job is to simplify your supply chain and keep your products moving.
Or call us on +44 (0) 1604 760529
Logistics partners for:
Kitting And Assembly Services That Make Your Parts Easier To Handle
When too many child and parent parts arrive loose and split across multiple deliveries, it can slow your teams down and mistakes become more likely. Walkerpack can step in as your kitting and assembly partner. We take bulk and loose components, bring everything together in a controlled process, and return ready to use packs and units that fit straight into your operation.
Kitting
Turn your stock into one ready to use pack
Child and parent parts often arrive split across deliveries, so you waste time chasing components, shipping multiple parcels and dealing with damage, losses and pick errors. Walkerpack consolidates everything into one complete, saleable kit, so your team makes a single pick, labour drops and customers get a smoother, safer service.
Types of kitting services:
- Production and line-side kitting – kits combining child parts in one pick ready for production
- Service and aftermarket parts and accessories kitting – kits with all fixings and instructions for servicing or repairs
- Accessory and option pack kitting – items bundled as one upgrade kit
- Project and campaign kitting – launch or campaign packs with specific components and collateral per site
- Ecommerce and retail kitting – online orders packed as one bundle so customers receive everything in a single delivery
Assembly
Turn loose components into ready to ship units
We build finished kits from your bill of materials, combining parts and sub assemblies into complete, ready to use packs, controlled end to end through our Warehouse Management System (WMS). Walkerpack consolidates everything into one saleable parent pack, cutting chasing, split shipments, damage and pick errors.
Types of assembly services:
- Light mechanical assembly – building up brackets, housings and fixings into part finished units
- Ready to fit sub assemblies – combining child parts so your line receives one unit to install
- Fitting, fastening and basic testing – putting components together, tightening to spec and checking they work
- Integrated instructions and collateral – adding manuals, branded materials and fitment guides into the assembly or pack
Why Outsource Your Kitting And Assembly Operations?
Outsourcing to a specialist assembly and kitting 3PL provider gives you extra capacity, better control and lower risk without new warehouse space or headcount. For supply chain, operations and logistics leaders, that means you can:
Reduce total costs
Turn fixed overheads into a predictable service cost, remove underutilised space and labour, and cut the hidden costs of rework and misbuilds.
Reduce misbuilds, shortages and rework
Kits and assemblies are scanned, checked and signed off before they reach you.
Improve speed and accuracy
Pre-built kits and assemblies move from goods in to line-side or despatch much faster.
No need for your own warehouse
Use our facilities instead of investing in additional buildings, fit-out and equipment, freeing up capital and reducing long-term overheads.
Better visibility of stock
Real-time WMS, barcode and batch control for every component, kit and assembly.
Flex capacity for growth
Add space, labour and shifts for launches, campaigns and seasonal spikes without long-term fixed costs.
Maintain control of standards
Work to your approved specifications, SOPs and test requirements in a compliant, audited environment.
Link kitting, assembly and fulfilment
One partner handling inbound stock, kitting, assembly, storage and despatch across B2B and B2C channels.
Flexible On Project Size And Duration
Whether you need a one off project or a long term partner built into your supply chain, we scale the operation to fit by matching resource, space and process to your project.
- From small runs to large projects – Short trials, small batch work and high volume projects handled without you having to invest in extra space, staff or equipment.
- Fixed term projects or ongoing partnerships – Support for one off campaigns and launches, as well as steady, business as usual.
- SOPs and SLAs matched to each project – Processes, work instructions and service levels tailored to the size and complexity of each operation.
- From small businesses to blue chip brands – Set ups tailored to growing SMEs through to complex automotive, industrial and aerospace supply chains.
- Scalable capacity when things change – Space, labour and shifts flexed up or down as volumes move, so you always have the capacity you need without permanent overheads.
Testimonials
“The staff at Walkerpack are always happy to help whatever it is that I need packed. James will visit to measure the goods just to make sure my sizes are correct. Then will arrange a date for Kevin come to our factory and pack the goods. This he carries out with no fuss, comes in does the job and is gone. Most efficient and leaves no mess.”
“We are extremely pleased with the service provided by Walkerpack as our primary off-site parts warehouse and distribution partner. Their reliability, efficiency, and attention to detail have exceeded our expectations. From accurate inventory management to timely deliveries, they have played a crucial role in keeping our operations running smoothly. Their team is professional, responsive, and truly understands the importance of quality and dependability. We value this partnership and look forward to continuing our successful collaboration.”
“Walkerpack provide clear, concise communication, with fantastic support from both warehouse operational staff and management teams. By outsourcing our entire parts business to Walkerpack – covering inbound, storage, stocking, packaging, outbound and logistics solutions – it reduces our internal requirements and allows us to focus on other key elements of our business, leaving the parts business to the professionals!”
Our Kitting & Assembly Process
Outsourcing to a specialist assembly and kitting 3PL provider gives you extra capacity, better control and lower risk without new warehouse space or headcount. For supply chain, operations and logistics leaders, that means you can:
Receive and check inbound stock
- Take in bulk deliveries from your chosen suppliers
- Carry out visual checks and counts
- Book stock into the warehouse management system (WMS) with barcode and batch details recorded
Store and control inventory
- Put stock away into defined locations in the kitting area
- Use RF scanning and WMS control for real-time visibility of every SKU, batch and quantity
Plan kits and assemblies
- Use your forecasts, call-offs or production schedules
- Plan which kits and assemblies are needed, in what quantities and by when
- Sequence picking and build tasks for efficient flow
Pick to bill of materials
- Pick all required components for each kit or assembly against the agreed BOM
- Scan each item to confirm accuracy and maintain full traceability
Build kits and carry out assembly work
- Group picked parts into complete kits
- Assemble into sub-assemblies or finished units following your SOPs and quality standards
Inspect and verify output
- Perform visual checks and any agreed functional tests
- Record quality checks and sign-offs at kit or assembly level
Label, pack and document
- Apply kit or assembly labels, barcodes and any customer-specific documentation
- Pack for storage, line-side delivery, dealer distribution or direct shipment
Despatch and ongoing control
- Load and despatch kits and assemblies in line with your schedules
- Update the WMS in real time so you have clear visibility of stock on hand, work in progress and goods shipped
Our Operation In Numbers
Parts assembled last year
Kits shipped last year
Kitting clients
Warehouses
Advanced IT Systems, Dashboards, and Traceability
You need confidence that every kit, assembly and component is where it should be. Our WMS controls stock, tasks and movements from goods in to despatch. It uses RF scanning, barcodes and batch control across warehousing, fulfilment, kitting, rework, repacking and assembly. Child and parent parts are scanned at each step, so the digital record always matches the physical product on the floor.
In practice that means:
- Scanned accuracy at each step – Items are scanned at receipt, put away, pick, build and despatch, so every movement is checked and recorded.
- Clear links between child and parent parts – The system records which child parts went into which parent kit or assembly, which makes traceability and root cause analysis much faster if there is ever an issue.
- Real time stock visibility – Clear views of what is on hand, what is reserved, what is work in progress and what has shipped, by SKU, customer, project or programme.
- Integration with your systems – Data can flow between our WMS and your systems, including platforms such as SAP, for orders, stock updates and reporting.
- Labels and data – Labels, barcodes and data strings are set up to match your line side, warehouse, carrier or retailer standards, so your teams and scanners work with them straight away.
Clear KPIs To Keep Your Contract Packing On Track
Adherence to Service Level Agreement (SLA)
Shows how reliably we hit agreed turnaround times
Total orders received
Highlights demand on the operation so you can understand load and seasonality.
Orders completed (including priority orders)
Confirms how much work we are clearing, including priorities, and that jobs are processed in the right sequence.
Orders completed on time (%)
Gives a simple view of service performance against your expectations.
Headcount labour to sales ratio (%)
Shows how efficiently labour is being used versus the value of work completed, so you can keep cost to serve under control.
Outstanding orders
Shows the live workload, so you know what is still in progress.
Oldest outstanding order (days)
Flags ageing work so nothing sits unnoticed in the system.
Estimated days to complete outstanding orders
Helps you plan and communicate by showing how long it will take to clear the current queue.
Order accuracy vs Standard Operating Procedure (SOP)
Measures how closely each job follows the agreed method, so quality does not drift over time.
Outputs per person per day
Indicates productivity, helping to balance headcount, shifts and improvement activity.
Fulfilment Services
Alongside kitting and assembly, we also run full fulfilment services for B2B and B2C channels. By keeping kitting and fulfilment in the same operation, you shorten lead times and keep a clear view of stock from goods in through to final delivery.
Whether you need ongoing fulfilment kitting for dealers, engineers or end customers, or support for specific campaigns, we shape the set-up around your existing systems and routes to market.
Accreditations
Our accreditations and memberships aren’t just badges on the wall, they are independent proof that we do things properly, safely and securely.
ISO 9001 – Quality Management
Our ISO 9001 accreditation shows we run a tightly controlled quality management system, so you get consistent, reliable service and fewer issues in your supply chain.
ISO 45001 – Health & Safety Management
With ISO 45001, you can be confident we put safety first, protecting our people and ensuring reliable, disruption-free operations for your business.
ISO 14001 – Environmental Management
ISO 14001 means we actively manage and reduce our environmental impact, helping you meet your own sustainability and ESG commitments.
Ford Q1 Preferred Quality Status
Ford Q1 is a mark of excellence awarded by Ford Motor Company, proving we can meet world-class automotive standards for quality, delivery and continuous improvement.
Cyber Essentials Plus Certified
Cyber Essentials Plus certification confirms our cyber security controls are independently tested, helping to keep your data and systems safe.
Road Haulage Association
Walkerpack is a proud member of the Road Haulage Association, reinforcing our commitment to safe, compliant, and professional transport standards.
Ready To Simplify Your Kitting And Assembly?
If you are running short on space, labour or time, we can take kitting and assembly off your floor and into a controlled, specialist environment.
No need to invest in your own warehouse space, extra racking or additional headcount.
Kitting And Assembly FAQ’s
Do I need to change my existing suppliers to use your kitting and assembly services?
No. You keep your existing supplier base and commercial agreements. We receive bulk deliveries from your chosen suppliers, manage the stock in our kitting warehouse and handle the kitting and assembly work in line with your specifications.
Can you handle both kitting and fulfilment from the same site?
Yes. We can combine kitting services, assembly and fulfilment kitting in one operation. That means we can build kits and assemblies, store them, then pick and despatch orders for B2B and B2C channels as part of joined-up kitting and fulfilment services.
Will our teams have visibility of stock and WIP in your warehouse?
We provide dashboards that update daily and show stock levels, kit and assembly status, inbound receipts and despatch activity.
What warehouse systems do you use to manage kitting and assembly?
We run a warehouse management system (WMS) with RF scanning, barcode and batch control built in. Every component, kit and assembly is tracked from goods in to despatch, so you can see exactly what is on hand, what is in progress and what has shipped.
How do you make sure kits and assemblies are accurate?
We use barcode and batch control, RF scanning and a warehouse management system to track every component. Kitting and assembly follow agreed work instructions and bills of materials, with checks and sign-off at kit or assembly level to maintain accuracy and traceability.
Can you scale up for launches, campaigns or seasonal peaks?
Yes. As a third-party logistics kitting provider we can flex space, labour and shifts to support new model launches, marketing campaigns or seasonal volume. You get extra capacity without committing to long-term fixed costs in your own facilities.
100+ Years Of Proven Logistics Experience
When you hand over part of your operation, you need confidence it will be run with control and consistency. We have spent generations refining processes, training teams, and investing in systems that protect accuracy, quality, and service, whatever the project size or sector.
Supporting Services
Assembly and kitting services are just a part of our wider Walkerpack operation, so you can pass more of the time-consuming work across to us
Warehousing
We hold your bulk stock, kits and finished assemblies in our warehouse space, managed through WMS.
Hand Assembly
We handle fine manual work, fitting small components, reboxing, relabelling and remedial tasks.
Ecommerce Fulfilment
We pick, pack and despatch orders from bulk stock, kits or assemblies, for both B2B and B2C channels.